Comau advanced automation for NIO factory lines

October 12, 2023

– Comau has implemented a flexible automation solution for mass production of NIO’s next-generation electric drive systems, aiming to reach a full-scale capacity of 1 million units by the end of 2024.– The advanced manufacturing environment includes primary e-motor assembly lines, gearbox manufacturing lines and inverter assembly lines, as well as EOL (End of Line) testing processes.

Comau has designed and deployed an advanced automation solution for mass producing NIO’s next-generation electric drive systems. This high-performance solution facilitates co-line production of two different electric drive systems and is projected to achieve a full-scale capacity of 1 million units by the end of 2024.

The comprehensive setup includes primary e-motor assembly lines, gearbox manufacturing lines, and inverter assembly lines, along with EOL testing processes. It supports large-scale annual production for NIO’s electric sedans, coupes, SUVs, and select models of its sub-brand ALPS.

To ensure maximum flexibility for future NIO electric vehicles, Comau has developed an ad-hoc adapter with a zero-point positioner. This accommodates different assembly requirements while maintaining flexibility. The manufacturing environment features 3D vision-guided robots, autonomous material supply AGVs, and automatic tool-end loading to enhance production efficiency.

Alan Zeng, Senior Vice President of NIO and CEO of XPT, stated, “When it comes to implementing cutting-edge technological solutions, experience and know-how play a decisive role in success. We have been deeply impressed by Comau’s extensive expertise in electric drive systems assembly throughout our partnership.”

Jeff Yuan, Comau Head of Countries Cluster APAC, said, “Considering the rapid growth of new energy vehicles in China…the demand for electric drive systems has increased significantly. Our joint effort with NIO to create a highly automated production environment has allowed the customer to enhance efficiency…”

This development will enhance the efficiency of electric vehicle production, meeting the rising demand for electric drive systems. It will also contribute to advancements in electric vehicle technology.